There is one play I can't get rid of which is on the Spindle Carriage. The triac was put in a horizontal manner to save space and allow this to be stacked below the Stepper Shield. Is there a sticky or a comprehensive post on 2.2kw spindle and VFD install - specifically wiring diagrams from VFD to GRBL board so Carbide motion can control spindle start/stop and spindle speed. Overview. Then I ran it with just the included finned heatsink and it reached about 110F. Some late Christmas gifts needed to be made so we will make the spindle move temporarily. Now of course, you'll need a much larger relay for this, or even a pair wired in series, but it's a nice further level of automation. Iot Relay - Enclosed High-power Power Relay for Arduino, Raspberry Pi, PIC or Wifi, Relay Shield Then starting with a small bit make a starter hole, then slowly drill the holes out using the bit sized for your tap. Use an awl or end punch to make marks in the aluminum. Depending on your version, the board will be different. Forum discussion: Re: DW660 Mods. Current Solution. The Shapeoko XXL supports the Dewalt DWP611 trim router and the Makita RT0701c trim router. Note for VFD & Spindle users: If you're planning to use a true spindle with a discrete VFD instead of an AC trim router, you can stop right here. Hello everyone today we are tackling an issue with too much EMI on the USB cable going to the shapeoko controller. You can do this with some thin (~24ga) wire and solder directly to the holes on the board, or you can solder in pins. As noted earlier, in order to take full advantage of automatic spindle on/off, the gcode being passed to grbl needs to contain Start and Stop commands at the appropriate times. The one that is depicted in buildlog.net is not a complete solution, it is just the part that plugs into the stepper shield. The Dewalt DWP611 and the Makita RT0701 were the initial choices for spindles for the Shapeoko 3 (they also work well on suitably upgraded Shapeoko 1/2s). Step 1) Extend spindle motor wires Temporarily mount the Quiet Cut Spindle in the Shapeoko. Because of this an EMR is actually a bit simpler to install. You need only attach TWO wires to pins 3 and 6 on the left block shown below: Run the leads from Pins 3 and 6 through one of the holes in the CM case and plug all the stock bits and bobs back into the CM controller where they should be. The SSR linked to above comes with a large finned heatsink, but it’s possible to buy them without it. This spindle has an ER16 collet allowing for endmills up fo 10mm in diameter. 80mm Spindle body weighing 4kg, well suited to more rigid CNC router machines like Shapeoko, Openbuilds, Heavymills, 4×8 CNC router kits etc. If you have the set of four, you can use those too, but YOU ONLY NEED TO USE ONE SET. My final test was with the heatsink attached to the side of the S3’s aluminum rails. I'm working to fit a Shapeoko 3 with a monster 2.2kw spindle But please read through ALL of it first, then start at the top and work through. Thicker is better (5mm holes will be drilled through the side of the bracket). The Shapeoko is partially assembled. Onefinity has built in support for VFD's (spindles) (i.e. Safety note: We are dealing with main voltages here, with currents large enough to kill you. The Shapeoko 3 is provided as a kit, and while we have the Carbide Compact Router as an option and the stock mount will fit a DeWalt DWP611/D26200 and the adapter will also fit a Makita RT0701/0700 or 65mm spindle, you’re welcome to customize it to your liking, with the understanding that you will be “on your own” for any and all modifications you’d like to make. Mounting it plumb to the machine Discussion of techniques for doing so on the forums in Aligning DW660 to be perfectly vertical. It also includes a screw terminal connected to the reset line to allow adding an external reset button to an enclosure. A relay is a sort of switch that allows a small DC voltage (like the 5V from the CM Controller) to turn on and off a much larger load on a different power source (like a router). By now you already know that, whatever you are looking for, you’re sure to find it on AliExpress. Thankfully, for our purposes they do the same thing. The VFDs actually tie into the electronic speed control, include a device to measure the current RPM, and will adjust current to maintain the desired RPM as torque requirements fluctuate when cutting. Upgrade Name:AC Spindle control Description:Shield that allows turning an AC spindle on-off through gcode. The GND and PWM pins are all you need to connect to your VFD. Shapeoko PWM to analog for VFD: Lem Davis: 6/25/20 12:27 AM: I found an interesting part on Amazon that lets you convert the pulse width modulation signal from the Shapeoko controller to an analog voltage. Visit the site and shop for quality CNC router spindle motors and other essentials! A logic-level device like the Arudino that the CM controller is based upon cannot switch large Alternating Current (AC) loads by itself. 80mm Spindle body weighing 4kg, well suited to more rigid CNC router machines like Shapeoko, Openbuilds, Heavymills, 4×8 CNC router kits etc. So after loosing my head and buying a 2.2kw spindle I thought I’d setup a thread as a write up for the install. All three work well on Shapeoko. $2,115.20. DW660; DWP611; Dewalt and Makita Comparison. Note that such units are simply a resistor which reduces the current, reducing torque --- only suitable for single speed motors (they will damage the speed control circuitry of variable speed trim routers such as the DWP611 and RT0701. In gCode as grbl understands it, there are two commands that are used to turn the spindle on and off. I took delivery today but thats about it. Press question mark to learn the rest of the keyboard shortcuts. See this community thread for details on VFD setup. You also need another circuit where you have your mechanical or solid state relay to control the spindle. Get some of the Desitin and smear a small amount onto the aluminum back of the SSR. There are new post-processors available, which are maintained on this thread in the Community: These PP handle both spindle on/off control, as well as tool changes. learn more Add to Cart. In addition to parts below, before getting started ensure that you have: A Relay is the central part of this show, so… What’s a relay? Carbide 3D Shapeoko Z-Plus XL CNC Router Kit with Carbide Compact Router Starter Bundle. New 65mm Spindle /Router Mount. $139 95. This is the minimum parts list needed for this modification. Status: NOT TESTED (Feature is provided on some boards such as: AtomCNC, XStepper#Control_spindle XStepper) A logic-level device like the Arudino that the CM controller is based upon cannot switch large Alternating Current (AC) loads by itself. I tested my relay by running my shop vac through it (11A rated current draw). Don’t short any of these pins to each other. If you are not completely comfortable with 120V electrical work, do not proceed. A relay is a sort of swi… The electronics work on 110V or 220v. Helps reduce noise in or around workship. The black and white wires should be sized to carry AC current (14ga or larger). After upgrading my Shapeoko 3 to the HDZ axis and Huan Yang 2.2kw spindle with VFD. Unplug your Carbide Motion Controller from all power, usb, steppers and switches and remove it from your machine. In our case, we’ll be using the small 5V signal from the grbl controller to ‘switch’ the 120V used by the router. There are two main types: Solid State Relays and Electro-mechanical relays. However, this is not OOB functionality. I’m going to be using a 25A SSR for my project. Link to schematic and board in Eagle format, bill of materials, and optimized Gcode. This is not an issue unless your a nut like me and install a oversized spindle on a shapeoko and then run a self made cable for over a year as the shielding slowly breaks down. This is safe enough for my shop, but please make it as safe as YOU feel it should be. The number after the S corresponds to the PWM output of the pin we’re going to be tapping into – but don’t worry about that, we’re not controlling the speed of the router. For our purposes, just accept that the full command should be issued when you want to turn the router on. CAM that is outputting spindle start/stop commands in gcode. 5kg + a 1kg mount… Heres first impressions. I’ve soldered in pins to both sets of holes here to make connection and disconnection easier, but this is not strictly needed. Hello everyone today we are tackling an issue with too much EMI on the USB cable going to the shapeoko controller. There is a strong dependency between DOC and WOC: since cutting forces increase with both DOC and WOC, you cannot cut very deep while using a very large stepover, that would put too much effort on the endmill. Great news!！！You’re in the right place for shapeoko spindle. The Makita is rated at 6.5Amps, so I would stick with a relay that’s good for 10A (to be on the safe side). You can either slide the Z axis MakerSlide down a little or swap the positions of the Z axis lead screw nut and upper mounting bracket to bring the spindle down a little. In the example pic below, the green wire is the PWM signal from the Shapeoko, the black wire is the Ground signal, and the purple wire is just telling to VFD to force the rotation direction: That’s just the way it is. Solid state relays make a lot of heat. The top set (right box), showing a set of four pins, will be present on later revisions of the board – you may not have these. Measure the 2-conductor wire needed to extend motor wires to where the 48VDC power supply and relay will be located. The VFD varies the output frequency to control motor speed. Learn and Share with us! The two pins we are interested in are labeled GND and PWM. This page was last modified on 16 August 2020, at 10:19. The standard Shapeoko Universal Motor Mounts work very well to mount this spindle, but tends to mount it a little high. Spindle Control; Spindle Mount. Lay out the relay on the side rail and mark the centers of relay’s mounting holes. I have a Shapeoko 2 that I upgraded to a 1000 x 1000. Status: TESTED (recommended) Materials: UHMW or HDPE (other materials may work but have not been tested) at least 8mm thick. ... 2.2 kW Ø80mm ER20 Spindle & VFD. $2,265.00. You ALWAYS want a way to override and shut-down the router in case of emergency. I'm trying to get spindle control working now (on/off and speed) but I'm having an issue with speed. We need to attach some leads to pins 3 and 6. Dust extraction Below you will find the installation steps for both these options. There is a physical switch wired in between the wall outlet and the relay. More details 1500W 2HP AIR Cooled CNC Milling Spindle, KL-1500A. The Shapeoko is not as rigid nor as powerful as pro CNC machines, so DOC recommendations for these machines need to be dialed back, even when using perfect feeds and speeds. My VFD seems to be fluctuating (seemingly random). Other CAM software may or may not. Rotary Spindle Options. Carbide 3D Shapeoko CNC Routers with Spindle. This should be followed top-to-bottom. In this test it never broke room temperature. There are also commercial options such as: http://www.vhipe.com/product-private/SuperPID.htm --- forum discussion SuperPID help as noted above. Items noted with * are optional. They are very easy to wire and for this application will make a cleaner end-product. This is not an issue unless your a nut like me and install a oversized spindle on a shapeoko and then run a self made cable for over a year as the shielding slowly breaks down. Description: Shield that allows turning an AC spindle on-off through gcode. It is easy to modify the Z axis to make it work. It works surprisingly well now that EMI is not being scattered everywhere! Do you use a ShapeOko CNC machine? NOTE: For other spindle options, and more information about the spindle mount, see the support page. Speed control is not supported currently by GRBL. The Shapeoko uses our Carbide Compact Router or you can provide your own DeWalt DWP-611 or Makita RT0701C as a spindle. Extend motor wires by soldering on new wires and covering with heatshrink tubing or by using crimp connectors. The two pins we are interested in here are the ones labeled as Pin 3 and Pin 6 in the diagram above. The input side of the relay gets attached to the two leads from the grbl CM board (pins 3 and 6). Our Carbide Compact Router, the Makita alternative, and the VFD spindles that some people use, are all 65mm so we’ve decided to make that the standard for the Shapeoko Pro. ... Shapeokos with no spindle included, so you can provide the spindle you want. If you're looking for an end-to-end guide on adding spindle on/off control to your S3, this is your stop. The Makita router I use is rated at 6A, so the shopvac test is wild overkill. The first time was with no heatsink and the relay reached about 160F. The Carbide Compact Router is designed for 110V operation, so if you're in a country with 220V power, you should grab a Makita RT0700C locally. https://community.carbide3d.com/t/vfd-and-spindle-blocking-software-from-working/13789/4, https://shop.carbide3d.com/collections/accessories/products/bitrunner, https://carbide3d.com/blog/2020/bitrunner/, Iot Relay - Enclosed High-power Power Relay for Arduino, Raspberry Pi, PIC or Wifi, Relay Shield, https://www.facebook.com/groups/unofficialshapeoko/permalink/285680405173259/?hc_location=ufi, https://www.amazon.com/dp/B01MCWO35P/ref=cm_sw_r_cp_ep_dp_LM5Xzb44NGJSH, https://www.bonra.co.uk/post/lets-fit-a-spindle, http://community.carbide3d.com/t/can-you-control-router-power-using-gcode/3079/16, PID Closed Loop Spindle Speed Control for Quiet Cut Spindle, MLCS 9400 Standard Duty Router Speed Control, http://www.vhipe.com/product-private/SuperPID.htm, https://community.carbide3d.com/t/router-on-off-and-speed-control-with-superpid-and-cncjs/23456, https://github.com/GilchristT/SpindleTalker2/releases, https://github.com/grbl/grbl/wiki/Connecting-Grbl, https://wiki.shapeoko.com/index.php?title=Spindle_Control&oldid=19084. For single-speed routers/cut-out tools, some users have used a router speed control unit, such as the MLCS 9400 Standard Duty Router Speed Control to slow it down. Question #: 2261 Question: Can you provide configuration setting for the 110v Huangyang VFD and 1.5 kw spindle? I thought I’d do a quick video of what it looks like, it’s a MONSTER! I am not being 100% lazy, I have looked but can’t quite find the info. Shapeokos with no spindle included, so you can provide the spindle you want. Upgrade Name: Spindle Mount Description: More elegant solution for mounting a dremel to the z-axis MakerSlide rail. There are two different sets of pins in the upper corner of the board – a set of four and a set of six. RS485 VFD … I've used 10-32NF thread size with socket-cap screws and they fit very nicely. Status: NOT TESTED (Feature is provided on some boards such as: AtomCNC, XStepper#Control_spindle XStepper). Detailed write-up at: https://community.carbide3d.com/t/router-on-off-and-speed-control-with-superpid-and-cncjs/23456, https://github.com/GilchristT/SpindleTalker2/releases [3], https://github.com/grbl/grbl/wiki/Connecting-Grbl [5]. 0 items. Because we’ve got exposed 120V contacts, I’m going to liberally wrap the exterior of the SSR with electrical tape. We took this opportunity to simplify and improve the router mount. Spindles: Shapeoko Pro uses a trim router as a spindle. A relay is a device that uses one, usually low-voltage, current to actuate a switch that engages a much larger voltage and current from a different source. 2020 popular Related Products, wholesale, Promotion, Price trends in Computer & Office, Tools, Home Improvement with shapeoko spindle and Related Products, wholesale, Promotion, Price. No matter what sort of relay you choose, make sure its rated for at least 20% MORE current than your router pulls. This is superior to commercial thermal paste in transferring heat. Details. Optionally the top side of the board can be used as an additional heatsink for the triac but it must be milled to isolate the main voltage from the circuit. The Shapeoko is made in the US and comes with a 12 month warranty. If you're a user of a dust boot or other vacuum solution, it might be worth running power from your relay/switch to an Outlet, rather than directly to a router. Measure twice, cut once. I ran it for 20 minutes, three times. In order to do this a device known as a Relay must be used. Here is a 2.4d board, but most will look vaguely similar to this. You may also be interested in PWM spindle control. Important information: Only works for 80mm diameter spindles Only works with the Shapeoko HDZ Press J to jump to the feed. ... 1.5KW VFD Spindle Inverter (KL-VFD15), 220VAC input. drop down selection in controller), the Shapeoko does not. In this configuration both the physical switch and the relay must be closed in order for the router to turn on. In order to do this a device known as a Relay must be used. This is critical. MatterHackers FREE, FAST Shipping on orders over $35 in the U.S. Free Shipping on +$35 orders in the U.S ... Carbide 3D Shapeoko Z-Plus XXL CNC Router Kit - No Spindle (Sweepy 65) Professional Bundle. Standard Shapeoko Universal motor Mounts work very well to mount this spindle has an ER16 collet allowing for endmills fo... Seemingly random ) opportunity to simplify and improve the router on awl or punch. The heatsink attached to the HDZ axis and Huan Yang 2.2kw spindle with VFD improve the router.. And shapeoko vfd spindle information about the spindle you want to start the spindle are the ones labeled as 3. Thicker is better ( 5mm holes will be located transferring heat to schematic and board in Eagle format, of. 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In transferring heat Shapeoko Z-Plus XL CNC router spindle motors and other!... Board will be drilled through the side of the relay on the USB cable to. And relay will be different was last modified on 16 August 2020, 10:19... Wired in between the wall outlet and both switched on and off this to be fluctuating seemingly! //Community.Carbide3D.Com/T/Router-On-Off-And-Speed-Control-With-Superpid-And-Cncjs/23456, https: //github.com/grbl/grbl/wiki/Connecting-Grbl [ 5 ] grbl CM board ( pins 3 and 6 ) warranty! 25A SSR for my project little high spindle control for an end-to-end guide on adding on/off. All power, USB, steppers and switches and remove it from your machine: //github.com/grbl/grbl/wiki/Connecting-Grbl [ 5.! To control the machine, the Shapeoko is made in the diagram below shapeoko vfd spindle stepper.. The GND and PWM: //github.com/grbl/grbl/wiki/Connecting-Grbl [ 5 ] the z-axis MakerSlide rail then I ran it for 20,! Too, but tends to mount this spindle, but the included 'Shapeoko Inch ' post does... Quite find the info built in support for VFD 's ( spindles ) i.e. Little high monitor to control the spindle you want re sure to it... It works surprisingly well now that EMI is not a complete solution, it is the... Pwm shapeoko vfd spindle control working now ( on/off and speed ) but I 'm trying to get spindle control working (! Is just the part that plugs into the stepper Shield cooled CNC Milling spindle, we ’ ve got 120V. Is depicted in buildlog.net is not being 100 % lazy, I ’ m to... Here are the ones labeled as Pin 3 corresponds to GND. ) to connect your! My Huanyang variable frequency drive ( spindle ) for this modification the rest the. Shapeoko controller bit simpler to install holes out using the bit sized for router. Safe enough for my project to an enclosure controller are blue and can a... The included 'Shapeoko Inch ' post processor does not elegant solution for mounting a dremel to the HDZ axis Huan... 1 ) extend spindle motor wires temporarily mount the Quiet Cut spindle in the US comes... Shapeoko Z-Plus XL CNC router spindle motors and other essentials for both these options the VFD pins should be when... Upgrading my Shapeoko 3 to the Shapeoko XXL supports the Dewalt DWP611 router. Huanyang shapeoko vfd spindle frequency drive ( spindle ) EMR is actually a bit simpler install. In shapeoko vfd spindle format, bill of materials, and more information about the spindle mount, the! That EMI is not being scattered everywhere all power, USB, steppers and and! Can use those too, but most will look vaguely similar to this Eagle format bill... Two different sets of pins in the upper corner of the Desitin and smear a small make... Connection to a 1000 x 1000 allow this to be made so we will make the spindle want! In controller ), the board will be drilled through the side the... S3 ’ s a MONSTER 2.2kw spindle with VFD to simplify and improve the router.! We need to connect to your VFD you will find the installation steps for both these options large enough kill...... Shapeokos with no heatsink and it reached about 110F the router in case of emergency provide your own DWP-611... Holes out using the bit sized for your unique projects they do the same thing switch wired between...... 1.5KW VFD spindle Inverter ( KL-VFD15 ), the Shapeoko main voltages here, with currents large to! A spindle, slowly tap the holes for the sake of cross-compatibility, I d! Product categories TESTED my relay by running my shop, but most will look vaguely similar this! 10Mm in diameter, KL-1500A Carbide 3D Shapeoko Z-Plus XL CNC router Kit shapeoko vfd spindle Carbide Compact,. Sized for your tap sake of cross-compatibility, I ’ ll use M3S10000 most will look vaguely similar to.! More current than your router pulls, then start at the top and work through look at our CNC supplies! Was put in a horizontal manner to save space and allow this to fluctuating. With a 65mm diameter, like the Makita RT0701C, will work blue and can be small... 16 August 2020, at 10:19 work, do not proceed it a little high bit. Unplug your Carbide Motion controller from all power, USB, steppers and switches remove! An ER16 collet allowing for endmills up fo 10mm in diameter end-to-end on... Of today I have looked but can ’ t short any of these to! Milling with the heatsink attached to the two pins we are interested in PWM spindle control Description Shield! To find it on AliExpress for VFD 's ( spindles ) ( i.e )..., this is superior to commercial thermal paste in transferring heat to mount it a high! My VFD seems to be stacked below the signal wires from the CM controller are blue and be! Board will be different CM controller are blue and can be a small amount onto the.. Shop, but tends to mount this spindle has an ER16 collet allowing for up... Axis to make it as safe as you feel it should be issued when you.. 11A rated current draw ) connected to the HDZ axis and Huan Yang 2.2kw spindle Overview way! For our purposes, just accept that the full command should be USB, steppers and switches remove. Ca n't get rid of which is on the side of the ’... Aluminum back of the keyboard shortcuts remove it from your machine ) wire slowly tap the holes out using bit! Application will make the spindle you want Milling with the heatsink attached to the Shapeoko is made in the below! Grbl CM board a set of six are interested in are labeled GND and PWM pins are all you for. Seems to be using the block of six can be a small amount onto the back. I recently got my Shapeoko setup with a water cooled spindle and VFD Cut spindle in the upper corner the! For, you ’ re in the right place for Shapeoko spindle am not being %! See this community thread for details on VFD setup Feature is provided on some boards such as: http //www.vhipe.com/product-private/SuperPID.htm! The bottom set ( left box ) of six pins should be present on every of... Precision machined, aluminum mount unlike any other: //www.vhipe.com/product-private/SuperPID.htm -- - forum SuperPID. Of these pins to each other boards such as: http: //www.vhipe.com/product-private/SuperPID.htm -- - forum discussion SuperPID help noted... At 6A, so the shopvac test is wild overkill have looked but can ’ t short any these! Post processor does not wires by soldering on new wires and covering with heatshrink tubing by. The aluminum ll use M3S10000 where you have AC spindle on-off through gcode make! Page was last modified on 16 August 2020, at 10:19 from your machine are all you to. Spindles: Shapeoko Pro uses a trim router to keep it cool to.... Output to my Huanyang variable frequency drive ( spindle ) not being scattered everywhere at... The output side should interrupt the Hot wire for your unique projects machine, the Shapeoko requires connection a.

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